IntraSync CastLogic Modules

Data & Engineering Management

Centralized repository for all engineering data, including CAD/BIM integration, drawing version control, material specifications, mix designs, and digital twins of your products.

Key Use Cases:

• Architectural: Manages complex BIM models, unique façade specifications, and bespoke mix designs.
• Product: Stores standard product specifications, rebar schedules, and high-volume mix formulations for consistency.

Production Scheduling & Optimization

Advanced planning for production, resource allocation, capacity planning, and "what-if" scenarios for optimal throughput, potentially reducing lead times by up to 20%.

Key Use Cases:

• Architectural: Plans complex mold cycles and coordinates multi-component deliveries, reducing site crane time by 15%.
• Product: Optimizes repetitive production lines and balances machine utilization for a 5-10% increase in line efficiency.

Real-time Production Tracking

Provides live visibility into the manufacturing process, tracking units through each stage with real-time progress updates and immediate bottleneck identification.

Key Use Cases:

• Architectural: Monitors progress of large, custom pours and complex finishing stages to ensure project milestones are met.
• Product: Tracks real-time OEE (Overall Equipment Effectiveness), leading to up to 15% improvement in machine uptime.

Inventory & Yard Management

Manages raw materials, WIP, and finished goods with precise yard mapping and GPS tracking, reducing misplacement errors by up to 25%.

Key Use Cases:

• Architectural: Manages unique, large-scale custom panels and optimizes yard layout for oversized items.
• Product: Optimizes storage of thousands of standard products, reducing loading times by 5-10%.

Dispatch & Logistics

Streamlines outbound processes with delivery scheduling, intelligent load optimization, and real-time GPS tracking, reducing fuel costs by 5-10%.

Key Use Cases:

• Architectural: Coordinates complex, multi-truck deliveries of large panels to precise site locations with tight windows.
• Product: Optimizes routes for high-volume deliveries to multiple smaller sites or distribution centers.

Field Progress Tracking

Monitors installation progress at the construction site with status updates, issue reporting, and photo documentation, improving field communication by up to 40%.

Key Use Cases:

• Architectural: Tracks complex façade installation sequences and documents quality post-installation.
• Product: Confirms delivery and placement of pipes, culverts, or utility vaults with automated progress updates.

Reporting & Analytics

Generates customizable dashboards and KPI reports for production efficiency, cost analysis, and quality control, enabling data-driven decisions that can boost overall efficiency by up to 15%.

Key Use Cases:

• All Segments: Provides deep dives into profitability per project, cost per unit analysis, and overall operational health.

Quality & Compliance

Integrates Computer Vision for automated defect detection and manages quality control checklists, reducing manual inspection time by over 50%.

Key Use Cases:

• Architectural: Ensures flawless finishes and precise dimensions of custom elements, minimizing costly reworks.
• Product: Guarantees consistent product quality for high-volume items, reducing returns and warranty claims.

Advanced Intelligence

Leverages Machine Learning for predictive maintenance, demand forecasting, and production bottleneck identification. Includes AI Chatbots for technical support.

Key Use Cases:

• All Segments: Optimizes production schedules, accurately forecasts material needs, and provides instant support for operational queries.