See your efficiency return — built from your own numbers

ROI Calculator

Enter your plant size and revenue to see a transparent, input-driven estimate of the efficiency savings CastLogic can unlock. Every figure below is calculated from your inputs and the conservative, adjustable assumptions shown beside each line.

Tell us about your plant

Total Employees

Total headcount across all departments

Annual Revenue

Your total annual revenue

How do you run the plant today?

The more manual or error-prone your tools today, the more there is to gain

Leave any field blank to use a conservative benchmark for your plant size and current state.

Average Loaded Labor Cost ($/hr)

Wages + benefits + overhead

Duplicate Data-Entry Hours per Employee per Week

Hours spent re-keying the same data across systems/paper

Drafting / Drawing-Edit Hours per Week (whole shop)

Office time drawing, revising & re-issuing shop drawings (DesignLogic territory)

Production Scheduling Hours per Week (whole shop)

Building & reshuffling the production/pour schedule by hand

Finance/Accounting Staff

People involved in monthly close

Days to Close Books Each Month

Scrap / Material Waste (% of revenue)

Rejected pours, remakes, wasted material

Number of Separate Software Systems

Current Monthly Software Spend (systems you'd replace)

Average Quote Response Time (days)

Used only for the illustrative revenue upside

Current On-Time Delivery Rate (%)

Used only for the illustrative revenue upside

Results update automatically as you type.

Your Efficiency Return

Steady state

Annual return for every $1 invested

—

based on hard efficiency savings ÷ your annual subscription

Total annual efficiency value

Estimated annual investment

💵 Hard-cash savings

Dollars you stop spending — real cash out the door.

Software consolidation

Material & scrap waste

Error & rework reduction

⏱️ Recovered capacity

Freed labor & time. Real value — converts to cash through growth or reassignment, not a refund.

Duplicate data entry

Drafting & drawing rework

Production scheduling

Month-end close

First year vs. steady state

First-year return ($1 invested)
includes one-time setup

—

One-time implementation

A scenario, not a projection — depends on market demand and execution. Not included in the return figures above.

Estimated additional revenue / year

—

Higher quote win rate—

Faster, more accurate quotes win more bids

Customer retention—

On-time delivery + fewer errors = repeat business

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How this is calculated

This is an illustrative estimate generated from the figures you enter and the conservative, adjustable assumptions shown beside each line — not a guarantee.

• Hard-cash savings reflect dollars you stop spending (software you replace, material/scrap you stop wasting, rework you stop incurring).
• Recovered capacity reflects freed labor and time. It is real value but converts to cash only through growth or reassignment — so we keep it in a separate bucket.
• The ROI multiple divides total efficiency value by your estimated CastLogic subscription. Plants that run more manually today (paper/Excel) see larger gains because there is more waste to remove.
• Revenue upside is a scenario based on market behavior (quote win rate, retention), not your own internal data — so it is shown separately and excluded from the return figures.

Subscription and implementation figures reflect IntraSync's standard pricing. Your actual quote depends on the module groups you select (Production, Accounting, BatchLogic, MaterialsLogic).