Your Robots Are Only as Smart as the System Running Them.
CastLogic is the operating layer that connects any robotics and automation equipment to your scheduling, quality control, inventory, and financials. One ERP. Every machine. Zero data silos.
We integrate with Progress Group, Elematic, Vollert, Weckenmann, and every major precast automation provider. CastLogic is the brain. Your robots are the arms.
The Automation Gap in Precast Manufacturing
You invested millions in automation equipment. But without an intelligent ERP connecting it all, you're leaving performance on the table.
Robots Without CastLogic
- x Each machine runs its own siloed software
- x Production data manually re-entered into ERP
- x Scheduling doesn't account for robotic cell capacity
- x Quality data from vision systems disconnected from QC records
- x No unified view of automated vs. manual production costs
Robots With CastLogic
- ✓ One unified platform connects every machine and manual station
- ✓ Automatic data flow from robotic cells to ERP in real-time
- ✓ Robot-aware AI scheduling optimizes across all production assets
- ✓ Machine vision QC feeds directly into compliance and audit trails
- ✓ True cost visibility across robotic and manual operations
How CastLogic Integrates With Your Automation
CastLogic connects to robotics equipment via industry-standard protocols. Your machines keep running their native software. CastLogic adds the enterprise intelligence layer on top.
OPC UA
Industry 4.0 standard for machine-to-ERP data exchange
REST APIs
Modern web APIs for cloud-connected equipment
Modbus / TCP
Legacy and industrial equipment communication
MQTT / IoT
Sensor networks and real-time telemetry
Your Equipment
Business Outcomes
How Each CastLogic Module Connects to Your Automation
Robotics integration isn't a separate product. It's built into every module.
Schedule
Robot-Aware SchedulingAI scheduling accounts for robotic cell capacity, cycle times, changeover durations, and maintenance windows alongside manual operations.
- ✓Robotic cell capacity planning
- ✓Automated changeover scheduling
- ✓Maintenance window integration
- ✓Hybrid manual + robot optimization
Flow
Robotic Production TrackingReal-time production data streams from robotic cells directly into Flow. Cycle counts, throughput, downtime, and energy consumption captured automatically.
- ✓Real-time robotic cell monitoring
- ✓Automated cycle counting
- ✓Downtime tracking and alerting
- ✓Energy consumption monitoring
Verify
Machine Vision QCMachine vision inspection data from cameras and sensors feeds directly into CastLogic Verify for automated defect detection, dimensional verification, and compliance documentation.
- ✓Computer vision defect detection
- ✓Automated dimensional checks
- ✓Surface finish analysis
- ✓Digital inspection records
Engage
Digital Twin + Robot SimEngineering data from CAD/BIM flows through CastLogic to robotic production equipment. Digital twins simulate robotic cell operations before production begins.
- ✓CAD-to-robot data pipeline
- ✓Digital twin simulation
- ✓BIM-driven production programs
- ✓Automated BOM generation
Bidding
Machine Vision TakeoffsMachine vision auto-extracts quantities from construction drawings, eliminating manual takeoffs. AI-powered cost estimating accounts for robotic vs. manual production costs.
- ✓AI drawing quantity extraction
- ✓Robot-aware cost estimating
- ✓Automated bid generation
- ✓Historical cost learning
AI
Predictive MaintenanceCastLogic AI monitors robotic equipment telemetry to predict failures before they happen. Reduce unplanned downtime and extend equipment life.
- ✓Equipment health monitoring
- ✓Failure prediction algorithms
- ✓Maintenance scheduling
- ✓OEE optimization
We Integrate With Every Major Precast Equipment Provider
CastLogic is hardware-agnostic. No matter what equipment you run, CastLogic connects it to your entire operation.
Complete Plant Automation & Circulation Systems
Pallet circulation plants, carousel systems, and fully automated production lines
Progress Group
Brixen, Italy
Complete precast plant automation including Ebawe pallet circulation systems, rebar automation (Progress Maschinen & Automation), concrete distribution, and production control software. Industry leader in turnkey precast automation.
Elematic
Akaa, Finland
Global leader in precast technology with hollow-core slab extruders, wall panel production lines, floor slab systems, precast finishing equipment, and integrated plant management software.
Vollert
Weinsberg, Germany
Automated handling, transport, and storage systems for precast production. Specializes in pallet circulation, curing chambers, tilting and turning stations, and master computer production control.
Formwork, Casting & Mold Technology
Automated formwork, tilting tables, battery molds, and casting equipment
Weckenmann
Dormettingen, Germany
Tilting tables, battery molds, circulation plants, and complete formwork systems for architectural and structural precast production. Over 60 years of precast formwork expertise.
Sommer Precast
Germany
Robotic shuttering systems and automated formwork solutions. Their robotic formwork technology automates mold setup and changeover, reducing manual labor and improving precision.
Avermann
Osnabruck, Germany
Steel formwork, tilting tables, concrete spreaders, and complete production lines. Nearly 80 years of precast equipment manufacturing. Individual machines to turnkey systems.
Olmet Italy
Treviso, Italy
Custom-designed formwork and precasting lines for any type of precast element. Carousel plants, vertical battery formworks, and highly automated production solutions since 1961.
BFS (Betonfertigteilesysteme)
Germany
Specialized wet-cast precast production equipment including molds, forms, and production systems for utility vaults, manholes, and specialty precast products.
Moldtech
Seville, Spain
30+ years designing and manufacturing custom equipment for precast plants. Fixed steel casting tables, tilting tables, battery molds, prestressed bridge girder forms, double tee beam forms, and staircase/elevator shaft forms. Full-service: design through commissioning.
Paul Maschinenfabrik
Durmentingen, Germany
Leading manufacturer of prestressed concrete technology since 1925. Single-wire and multi-stressing jacks up to 15,000 kN, strand pushing machines, cutting equipment, and complete casting bed systems. 80% export ratio worldwide.
Rebar Processing & Automation
Automated rebar cutting, bending, welding, and cage assembly
Progress Maschinen & Automation
Brixen, Italy (Progress Group)
Automated mesh welding, lattice girder production, rebar bending and cutting lines. BIM-to-rebar automation for cage fabrication directly from engineering data.
MEP Group
Padua, Italy
Automated rebar cutting and bending machines, stirrup benders, and complete rebar processing lines. Integrated solutions for precast reinforcement preparation.
TJK Machinery
China
Rebar processing equipment including automatic stirrup benders, CNC rebar bending centers, mesh welding machines, and cage making equipment for precast production.
Toyo Kensetsu Kohki
Japan
Japan's leading rebar processing machine manufacturer with 80% domestic market share. Automated floor slab and wall production lines with BIM data integration. Progress Group partner for Asian markets.
Schnell Group
Pesaro-Urbino, Italy
130+ machine types for reinforcement processing. Features the ROBOMASTER 60 UNO, the first robotic double bending machine with fully automatic unmanned operation. CNC stirrup benders, shearlines, and mesh welding.
EVG
Wels, Austria
Welded mesh production lines and reinforcing steel processing systems since 1949. ATT systems automatically feed cross wires above and below line wires. Custom mesh lines with zero changeover time between sheet types.
Eurobend
Nuremberg, Germany
Fully automated CNC machines for straightening, cutting, bending, and welding of steel wire and rebar. Official Elematic synergy partner. 100+ machine types with patented 5th-generation maintenance-free rotors.
Pedax
Germany
Premium rebar processing equipment spanning the full fabrication workflow. Permatic automatic double bending lines for rebar up to 45mm, Cadormatic cutting systems, and Twinmaster automatic stirrup benders.
KRB Machinery
USA (Employee-Owned)
Industry leader in rebar bending and shearing equipment. 800+ shearline installations, 1,500+ total installations in 55 countries. Modular shearlines, auto bar benders, and Rotary Fabmatic stirrup benders.
Pipe, Manhole & Utility Production
Automated equipment for concrete pipe, manholes, box culverts, and utility products
Hawkeye Pedershaab
Iowa, USA / Denmark
Concrete pipe and manhole manufacturing machinery. Automated pipe production lines, vertical casting machines, and complete turnkey pipe plant solutions serving the North American market.
Schlusselbauer
Austria
Automated manhole and shaft production systems. Industry-leading technology for producing prefabricated concrete manholes, inspection chambers, and modular shaft elements with high automation.
Spillman
USA
Precast concrete equipment for utility products including molds, forms, and production equipment for vaults, manholes, septic tanks, and specialty utility precast items.
Afinitas (HawkeyePedershaab / BFS / CAM)
Iowa, USA / Denmark / Germany
Global market leader for precast concrete pipe, manhole, and infrastructure production. Umbrella for HawkeyePedershaab, BFS, Spillman, CAM, and more. ePak electronic direct-drive packerhead and VUP/CAP large-diameter drycast machines.
Besser Company
Alpena, Michigan, USA
Global leader in concrete production equipment since 1904. X Series and Servopac block machines, BiDi pipe machines, Hydropak dry casting, precast forms, batching plants, and curing systems. 130+ countries served.
GCI Groups
Kansas City, USA
Manufacturer of precast concrete pipe machines, box culvert equipment, and manhole forms. CPM-3600 machinery for RCP, jacking pipe, and HDPE-lined pipe. APS automated precast systems. Exports to 55+ countries.
Concrete Batching, Block & Paver Machinery
Batching plants, mixers, block machines, and concrete product production
Simem
Italy / Dover, NH (USA)
Concrete batching plants, twin-shaft and planetary mixers, and automated batching systems. Over 60 years engineering mixing solutions for precast, infrastructure, and heavy construction.
Columbia Machine
Vancouver, WA, USA
Concrete block machines, batching and mixing systems, automated cubing and packaging equipment. Leading North American manufacturer of concrete products machinery.
Topwerk Group
Germany (Hess, Masa, Prinzing Pfeiffer)
World's leading group for concrete product machinery. Includes Hess Group (block/paver machines), Masa Group (turnkey block plants), SR Schindler (finishing), and Prinzing Pfeiffer (pipe/manholes). Operations across Americas, Asia, and LATAM.
Schwing Stetter
Herne, Germany (XCMG Group)
World's leading manufacturer of concrete construction equipment. Stationary and mobile batching plants, twin-shaft mixers for demanding precast recipes, and concrete pumps. Batch records feed directly into CastLogic for traceability.
Liebherr
Bad Schussenried, Germany
70+ years developing mixing systems. LCM horizontal batching plants, vertical tower plants, ring-pan mixers, and Litronic control systems. Batch data including mix ID, weights, moisture, and slump flow into CastLogic for full traceability.
Teka
Edenkoben, Germany
One of Europe's leading mixer manufacturers with 20,000+ mixers worldwide. Patented THT High-Performance Turbine Mixer, TPZ planetary mixers, and complete batching/mixing plants custom-designed for precast facilities.
Prensoland
Barcelona, Spain
COMPACTA block machines for blocks, pavers, and kerbstones. TENSYLAND continuous moulding machines for hollow core slabs and prestressed beams. 3,800+ machines manufactured, 1,000+ customers worldwide since 1959.
Industrial Robotics & Vision Systems
General-purpose industrial robots, cobots, and machine vision cameras used in precast plants
KUKA
Augsburg, Germany
Industrial robots used in precast for concrete finishing, surface treatment, 3D concrete printing, embed placement, and automated handling. KUKA robots are integrated into several precast automation lines.
ABB Robotics
Zurich, Switzerland
Industrial robots and collaborative robots (cobots) deployed in precast manufacturing for palletizing, surface finishing, quality inspection, and material handling applications.
Fanuc
Oshino, Japan
Industrial robotics and CNC systems with machine vision. Fanuc robots used in precast for automated handling, finishing, surface treatment, and inspection with integrated vision guidance.
3D Concrete Printing & Robotic Placement
Emerging robotic concrete placement and additive manufacturing systems for precast factories
Aeditive
Germany
Industrial 3D printing for precast element manufacturers using shotcrete robotics. Enables production of complex geometric precast elements without traditional formwork, reducing material waste and labor.
CyBe Construction
Netherlands
CyBe G (Gantry) printer for factory-based prefab module printing and Robot Track for mobile applications. Enables rapid production of custom precast elements with minimal tooling and formwork investment.
Hyperion Robotics
Finland
Robotic arm 3D printing for infrastructure precast elements. CastLogic manages the digital twin/BIM file library, queues print jobs, tracks cementitious material consumption, and provides quality documentation.
Don't See Your Equipment Listed?
CastLogic is hardware-agnostic. If your equipment has OPC UA, Modbus, REST API, or any standard industrial protocol, we can integrate it. We also build custom connectors for legacy and proprietary systems.
Ask About Your EquipmentMachine Vision Across Your Operation
CastLogic leverages computer vision and AI at every stage of precast manufacturing, from estimating to quality control.
Estimating & Takeoffs
Machine vision auto-extracts quantities from construction drawings and engineering plans. Eliminates hours of manual takeoff work and reduces estimating errors.
- ✓Auto-extract quantities from PDF drawings
- ✓Identify piece marks and dimensions
- ✓Feed directly into cost estimating
- ✓Learn from historical takeoff patterns
Quality Control & Inspection
Computer vision cameras detect surface defects, dimensional variances, and quality issues automatically during production. Results flow directly into CastLogic Verify.
- ✓Surface crack and defect detection
- ✓Dimensional tolerance verification
- ✓Automated pass/fail determination
- ✓Digital inspection records with images
Production Monitoring
Visual monitoring of production lines provides real-time status updates without manual reporting. Camera systems track progress through each production stage.
- ✓Automated production stage tracking
- ✓Embed and hardware placement verification
- ✓Pour volume and distribution monitoring
- ✓Safety compliance monitoring
Yard & Inventory
Camera-based inventory tracking and yard management. Visual identification of products in storage, automated piece counting, and location tracking.
- ✓Visual product identification
- ✓Automated piece counting
- ✓Yard location verification
- ✓Loading verification for dispatch
The ROI of Connected Automation
When your robots talk to your ERP, the results compound across your entire operation.
Ready to Connect Your Automation to One Intelligent Platform?
See how CastLogic integrates with your specific equipment setup. We'll show you exactly how data flows from your robotic cells into scheduling, costing, quality, and analytics.