Real-Time Production Tracking & Shop Floor Control
IoT-enabled shop floor monitoring, mobile progress reporting, and automated job costing. Track every operation from pour to finish with real-time WIP and labor cost updates.
The Power of Integrated Production Tracking in Your ERP
Most production tracking happens on paper. CastLogic Flow connects shop floor activities directly to costing, scheduling, and financials.
❌ Paper Travelers & Manual Tracking
- • Paper travelers that get lost or damaged
- • Delayed job costing entered days after work
- • No real-time production visibility for managers
- • Labor tracked separately from production
- • Scrap not captured until end of shift
- • WIP values guessed at month-end close
✅ CastLogic Digital Shop Floor
- ✓ Digital shop floor with mobile crew reporting
- ✓ Real-time progress updates and job cost posting
- ✓ Live production dashboard for complete visibility
- ✓ Labor and materials flow to jobs instantly
- ✓ Scrap captured immediately with reason codes
- ✓ Accurate WIP dashboard updated every second
Complete Shop Floor Control
Every tool you need to monitor, track, and optimize production operations.
Mobile Production Reporting
Shop floor tablets and phones, crew check-in by job, operation completion tracking, photo documentation, issue reporting, and offline mode support.
- Tablets & phone apps
- Crew job check-in
- Photo documentation
- Offline mode support
IoT Integration
Equipment sensors auto-track runtime, machine status monitoring, automated cycle counting, energy consumption tracking, and maintenance alerts.
- Equipment sensor integration
- Machine status monitoring
- Automated cycle counting
- Maintenance alerts
Real-Time WIP Updates
Labor hours post instantly to job costs, material usage captured at point of use, overhead allocation in real-time, and WIP dashboard always current.
- Instant labor posting
- Material usage tracking
- Overhead allocation
- Current WIP dashboard
Digital Travelers
Paperless production packets, QC checklist integration, operation sequence enforcement, crew notes and photos, and customer special instructions.
- Paperless production packets
- QC checklist integration
- Operation sequencing
- Special instructions
Scrap & Rework Management
Defect reason codes, scrap cost allocation to jobs, rework labor tracking, quality trend analysis, and prevention insights.
- Defect reason codes
- Scrap cost allocation
- Rework labor tracking
- Quality trend analysis
Progress Milestones
Key operation completion tracking, automated notifications to scheduling, billing milestone triggers, and customer status updates.
- Operation completion tracking
- Automated notifications
- Billing milestone triggers
- Customer status updates
Complete ERP Integration
CastLogic Flow doesn't just track production—it connects shop floor activities to every part of your operation.
Schedule Integration
- ✓ Actual completion times update AI scheduling models
- ✓ Production delays trigger automatic rescheduling
- ✓ Crew efficiency tracked for future planning accuracy
- ✓ Machine downtime flows to capacity planning
Stock Integration
- ✓ Material pulls from inventory auto-post to jobs
- ✓ Production completion moves WIP to finished goods
- ✓ Scrap automatically decrements raw material inventory
- ✓ Real-time inventory synchronization with production
Accounting Integration
- ✓ Labor hours flow to payroll and job costs instantly
- ✓ Material costs post to WIP immediately upon use
- ✓ Overhead rates apply automatically to production
- ✓ No manual journal entries required for job costing
HR Integration
- ✓ Clock in/out by job for accurate time tracking
- ✓ Certified skills enforce operation assignments
- ✓ Crew productivity reporting for performance reviews
- ✓ Training needs identified from operation gaps
Verify Integration
- ✓ QC checkpoints during production flow
- ✓ Defect detection halts production progression
- ✓ Inspection results recorded in job history
- ✓ Quality data flows to continuous improvement
Built for Precast Production
Production tracking challenges unique to precast manufacturing require specialized solutions.
Complete Certification Traceability
Every production record feeds into PCI audit documentation and EPD data collection. Batch records, cure data, and energy usage are automatically captured for compliance reporting.
Learn more about certification supportDigitize Your Shop Floor
See how CastLogic Flow eliminates paper travelers and delivers real-time WIP visibility integrated with your entire operation.
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