Everything you need to know about CastLogic precast production software
CastLogic is comprehensive production management software specifically designed for precast concrete manufacturers. It includes nine integrated modules covering AI-powered scheduling, real-time inventory tracking, quality control automation, BIM/CAD integration, delivery management, and predictive analytics. The platform increases production efficiency by an average of 20% and is trusted by leading manufacturers.
CastLogic pricing is customized based on plant size, number of users, and the specific modules you select. This modular approach ensures you only pay for what you need. Pricing is structured as an annual subscription that includes all selected modules, full implementation, team training, and ongoing support. The average ROI is achieved in two months or less from implementation through significant efficiency gains. Contact us for a personalized quote and ROI calculation.
Typical implementation takes 6-8 weeks from kickoff to full deployment. Week 1-2: System configuration and data import. Week 3-4: Team training and parallel testing with existing systems. Week 5-6: Go-live with core modules. Week 7-8: Optimization and activation of advanced features. Most clients see measurable improvements within the first 30 days. We provide dedicated implementation support throughout the entire process.
Yes. CastLogic integrates directly with Tekla Structures, Revit, AutoCAD, and other major BIM/CAD platforms through the CastLogic Engage module. The system can import project data, create digital twins of products, and sync changes bidirectionally. This eliminates manual data entry and ensures production always works from the latest designs. We also support custom integrations for other engineering tools.
Based on numerous successful implementations, clients typically achieve: 20% average efficiency improvement, 10.2% revenue increase through improved throughput, 75% reduction in scheduling time, 30% decrease in rework and quality issues, 98% on-time delivery rate, and positive ROI in two months or less from implementation. Results vary based on current processes, plant size, and level of adoption. We provide ROI projections during the evaluation phase.
Yes. CastLogic provides a comprehensive REST API that integrates with most ERP, accounting, and business management systems. We can sync customer data, orders, inventory, production status, and financial information bidirectionally. Common integrations include SAP, Microsoft Dynamics, QuickBooks, and custom enterprise systems. Our integration team provides full support during setup and ongoing maintenance.
CastLogic is built specifically for precast concrete production with deep understanding of industry workflows. It handles mold management, cure time optimization, pour scheduling, lifting calculations, yard organization with GPS mapping, and delivery sequencing out of the box. Generic ERP systems require 6-12 months of extensive customization to handle these precast-specific workflows, while CastLogic works immediately with minimal configuration. Our team has decades of precast industry experience.
Yes. Implementation includes comprehensive training for all users across all shifts and departments. We provide ongoing support via phone, email, and video chat during business hours (Monday-Friday, 8am-6pm Pacific), plus 24/7 emergency support for critical production issues. We also offer quarterly optimization reviews to ensure you're maximizing value from the system and staying current with new features.
We offer personalized demos using your actual production data and workflows to show real-world results specific to your operations. We can also arrange site visits to see CastLogic in action at similar plants in your region. While we don't offer free trials due to the implementation effort required, we provide detailed ROI projections and reference customers you can speak with directly.
CastLogic scales from small plants producing 500 pieces annually to large facilities producing 50,000+ pieces. Our modular approach allows you to build a package with only the features you need, ensuring a cost-effective solution for any size operation.
CastLogic Schedule uses machine learning algorithms to optimize production schedules based on mold availability, cure time requirements, resource constraints, delivery deadlines, and historical performance data. The AI learns from your plant's patterns and continuously improves recommendations. It can generate optimized schedules in minutes that would take schedulers 20+ hours manually, while considering hundreds of variables simultaneously. The system also provides what-if scenario planning for capacity analysis.
CastLogic Verify uses computer vision cameras and AI to automatically detect defects during production. The system can identify surface imperfections, dimensional inconsistencies, color variations, crack formations, and aggregate distribution issues in real-time. It processes each panel in 2-3 seconds versus 8-15 minutes for manual inspection. The AI has been trained on 10,000+ precast products and achieves 99% accuracy in defect detection, catching issues 90% earlier in the production process before they become costly reworks.
Yes. CastLogic includes native mobile apps for iOS and Android, plus Progressive Web Apps that work on any device. Mobile apps are included in your subscription at no additional cost. Field crews can access production schedules, update job status, capture photos, report issues, and view yard maps from tablets or smartphones. The apps work offline and sync automatically when connectivity is restored. All modules have mobile-optimized interfaces.
CastLogic uses enterprise-grade security with data encryption in transit (TLS 1.3) and at rest (AES-256). We maintain SOC 2 Type II compliance and conduct annual third-party security audits. Data is hosted in secure AWS data centers with automatic backups every 6 hours, 99.9% uptime SLA, and disaster recovery protocols. You maintain full ownership of your data and can export it at any time. We never share customer data with third parties.
Yes. CastLogic is designed to handle the full spectrum of precast products. For architectural/custom work, it manages complex BIM models, unique specifications, custom molds, and multi-component deliveries with precise sequencing. For utility/repetitive products, it optimizes high-volume production lines, standardized workflows, and bulk deliveries. Many plants produce both types and use CastLogic to manage their entire operation with a single unified system.
You can start with just CastLogic Schedule as a standalone module. Many clients begin with scheduling to solve their most urgent pain point, then add other modules as they see results. The modular architecture means you can start small and expand over time without re-implementation. However, most plants find that combining Schedule with Flow (real-time tracking) and Stock (yard management) delivers the most immediate value because these workflows are tightly connected.
CastLogic receives continuous updates with new features released monthly and critical improvements deployed weekly. All updates are automatic and included in your subscription at no additional cost. We maintain backward compatibility so updates never disrupt your operations. Major feature releases happen quarterly and are announced in advance with training materials. Our development roadmap is heavily influenced by customer feedback and industry needs.
For critical production issues, we provide 24/7 emergency support via phone. Response time for critical issues is under 15 minutes. For standard support requests, we're available Monday-Friday 8am-6pm Pacific with typical response times under 2 hours. We also monitor system health proactively and often identify and resolve issues before they impact your operations. Your implementation includes direct contact information for your dedicated support team.
Yes. CastLogic is available as an annual subscription with monthly or quarterly payment options. We also work with third-party financing providers for customers who prefer to spread costs over 2-3 years. Many clients find that the efficiency savings and revenue gains from CastLogic more than cover the subscription costs within the first few months, making it cash-flow positive quickly.
Yes. While CastLogic works out-of-the-box for most precast operations, we offer custom configuration and development for unique workflows. The platform includes configurable workflows, custom fields, and flexible reporting. For specialized requirements, our team can develop custom modules or integrations. We've built custom solutions for plants with proprietary processes, specialty products, and unique business requirements. Custom development is quoted separately based on complexity.
Our team is here to help you understand how CastLogic can transform your precast operations.
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