Frequently Asked Questions

CastLogic is a complete ERP (Enterprise Resource Planning) system built specifically for precast concrete manufacturing. Unlike generic ERP systems, CastLogic is designed from the ground up to handle the unique challenges of precast production including:

• Complex production scheduling with mold constraints
• Concrete curing time management
• Multi-stage quality control and testing
• GPS-based yard inventory tracking
• Job costing with WIP accounting
• Integration with BIM/CAD design files

The system integrates all aspects of your operation into one unified platform, eliminating data silos and manual processes.

CastLogic is designed for precast concrete manufacturers of all sizes, from small family-owned operations to large multi-plant enterprises. We serve every segment of the precast industry:

• Architectural Precast: Cladding panels, facades, GFRC, custom finishes, complex embeds
• Structural & Prestressed: Beams, columns, hollow-core, double-tees, parking structures, stadium risers
• Utility Products: Manholes, catch basins, vaults, boxes, electrical enclosures, septic tanks
• Concrete Pipe: Storm pipe, sanitary sewer, culvert, RCP, RCCP, box culverts

No matter what you manufacture, CastLogic adapts to your specific molds, curing processes, quality requirements, and production workflows. Whether you're running one plant or ten, CastLogic scales to meet your needs.

CastLogic is purpose-built for precast manufacturing, not a generic system adapted for the industry. Key differentiators include:

• Industry Expertise: Built by team with 50+ years combined precast experience
• AI Scheduling: Machine learning optimizes production schedules automatically
• Pre-configured: 80% setup out-of-box vs. months of customization
• Mobile-First: Full functionality on tablets and phones for plant floor
• Visual Controls: GPS yard maps, Gantt charts, real-time dashboards
• Support: Team that understands precast operations, not just software

Yes, IntraSync Industrial is a proud member of both:

• NPCA (National Precast Concrete Association): Ensuring our software aligns with industry best practices and manufacturing standards
• PCI (Precast/Prestressed Concrete Institute): Staying current with quality standards, engineering practices, and industry innovations

These memberships demonstrate our commitment to the precast industry and ensure CastLogic is built with authentic industry knowledge, not generic ERP adapted for precast.

Yes, CastLogic seamlessly integrates with major BIM and CAD platforms including:

• Autodesk Revit
• AutoCAD
• Tekla Structures
• Other IFC-compatible design tools

This integration allows for automatic transfer of design specifications, piece marks, quantities, and production requirements directly from design files into your production schedule. Changes in design files can trigger automatic updates to schedules and material requirements.

Yes, CastLogic is designed for multi-plant operations. You can:

• Manage production and resources across all facilities from a single dashboard
• Balance workload between plants automatically
• Transfer jobs between facilities
• Maintain separate accounting and reporting for each location
• Share inventory and resources across locations
• Consolidate reporting at corporate level

Each plant can operate independently while corporate has complete visibility and control.

CastLogic uses machine learning to create optimal production schedules. The AI:

• Learns from your historical production data and patterns
• Considers mold availability, curing times, and capacity constraints
• Factors in material availability and delivery requirements
• Optimizes crew assignments and workload balance
• Continuously improves based on actual vs. planned performance
• Automatically adjusts when priorities or requirements change

Customers typically see up to 10% reduction in lead times and improved on-time delivery after implementation.

Yes, CastLogic provides comprehensive real-time cost tracking:

• Automatic inventory valuation updates as materials are consumed
• Real-time COGS (Cost of Goods Sold) calculation
• Tracking of price fluctuations from suppliers
• Job-level cost tracking with labor, materials, and overhead allocation
• WIP (Work in Progress) accounting
• Variance analysis between estimated and actual costs

Financial reports update in real-time as production progresses, giving you accurate profitability insights at any moment.

Yes, CastLogic includes full certified payroll functionality for Davis-Bacon and prevailing wage compliance:

• Automatic wage rate determination by classification and location
• WH-347 form generation
• Fringe benefit tracking and reporting
• Complete audit trails
• Integration with time tracking to capture hours by project
• Electronic submission capabilities

The system ensures compliance while minimizing administrative burden.

It depends on what you manufacture:

Utility & Pipe Producers - Integrated Design Tool Included:

• Design manholes, septic tanks, catch basins, vaults, pipes, and box culverts directly in CastLogic
• No separate CAD software needed for standard utility products
• Designs flow instantly into estimates, quotes, and production
• 2D preview, BOMs, and production drawings auto-generated

Architectural & Structural - CAD Integration:

• Seamlessly integrates with Autodesk Revit, AutoCAD, Tekla Structures
• Import design specs, quantities, and piece marks automatically
• No manual re-entry of engineering data

This gives utility/pipe producers a significant cost advantage—no AutoCAD or Revit licenses needed for everyday production.

Typical implementation timeline:

• Week 1-2: System configuration and data mapping
• Week 3-4: Data migration and validation
• Week 5-6: Staff training (all departments)
• Week 7-8: Parallel testing with existing systems
• Week 9-10: Go-live preparation and final validation
• Week 11-12: Go-live with on-site support

Total time: 8-12 weeks depending on company size and complexity. We provide dedicated implementation specialists throughout the entire process.

Comprehensive support package included with all subscriptions:

• 24/7 Technical Support: Phone, email, and chat support
• Dedicated Account Manager: Single point of contact who knows your operation
• Regular Training: Quarterly webinars and on-demand video library
• Software Updates: Automatic updates with new features and improvements
• Knowledge Base: Searchable documentation and how-to guides
• Community Forum: Connect with other CastLogic users

Our support team has deep expertise in both the software and precast manufacturing operations.

Comprehensive training program includes:

• Role-based training sessions (admin, production, accounting, etc.)
• On-site training during implementation
• Video tutorials and documentation
• Live webinars for new features
• Train-the-trainer sessions for your super users
• Ongoing refresher training

Training is customized to your workflows and processes, not generic software training.

CastLogic uses subscription-based pricing that includes:

• All software modules and features
• Unlimited users (priced per company/plant, not per user)
• All updates and new features
• Full support and training
• Data storage and backups
• Mobile access

Pricing is scaled to your company size and annual revenue. Contact us for a customized quote based on your specific needs. Most customers see positive ROI within 6-9 months.

CastLogic is available in both deployment models:

Cloud-Based (SaaS) - Recommended:

• No server hardware or IT infrastructure needed
• Automatic updates and backups
• Access from anywhere with internet connection
• Lower upfront costs
• Enterprise-grade security and redundancy

On-Premise:

• Full control of data and infrastructure
• No internet dependency for core operations
• Integration with existing on-premise systems
• Compliance with specific regulatory requirements

Most of our customers choose the cloud version for lower cost and easier management.

Transparent pricing with no hidden fees. Your subscription includes:

• All software features and modules
• Implementation and data migration
• Training for all users
• 24/7 support
• Regular software updates
• Standard integrations (BIM, accounting, etc.)

Optional add-ons that may incur additional fees:

• Custom integrations with proprietary systems
• Extensive process customization beyond standard configuration
• On-site consulting beyond implementation

CastLogic is a web-based application accessible via modern browsers:

• Desktop: Chrome, Firefox, Safari, or Edge (latest versions)
• Tablets: iPad, Android tablets, Windows tablets
• Phones: iOS 14+, Android 10+
• Internet: Stable broadband connection (5 Mbps minimum)
• Hardware: No special hardware required, works on existing computers

For on-premise installations, we provide detailed server specifications based on your company size.

Industry-standard security measures protect your data:

• TLS 1.2+ encryption for all data in transit
• AES-256 encryption for data at rest
• Multi-factor authentication (MFA) available
• Role-based access controls
• Automated daily backups with 30-day retention
• Complete audit trails of all system activity

Your data is isolated in a secure tenant and never shared across customers.

Yes, you own your data and can export it anytime:

• Export to Excel, CSV, or PDF from any report
• API access for programmatic data extraction
• Complete database export available on request
• No data retention or export fees

If you ever decide to leave CastLogic, we provide full assistance with data export in your format of choice.